The La Colosa porphyry gold project is located 150km west of Colombia’s capital city, Bogota, in the district of Tolima. La Colosa is the second major greenfield discovery in Colombia. AngloGold Ashanti explored in the site in 2006, followed by initial JORC-compliant resource estimates in May 2008.
Resource delineation drilling was undertaken during 2007 and by the end of the year around 12,000m of diamond drilling (in 42 drill hoes) had been completed.
The company announced an initial inferred resource of 468.8 million ounces at 0.86g/t gold totalling 12.9 million ounces.
The drilling and resource modelling at La Colosa is defined as a porphyry system with a grade of more than 0.3g/t Au extending over a strike length in excess of 1,500m. It has an inferred mineral resource of 381.4Mt at 1.00g/t Au for 12.3 million ounces of gold at a gold price of $1,000 per ounce and a lower cut-off of 0.3g/t Au.
"La Colosa is the first major gold porphyry discovery in the Andes."
Based on present drilling and geochemical observations, La Colosa’s mineralisation systems, along with the La Belgica sector, remain open to the north, south and east.
La Colosa is the first major gold porphyry discovery in the Andes and AngloGold Ashanti has first mover advantage with granted and application tenements covering an area of around 61,700km².
Drilling activities at La Colosa were suspended in late February 2008 due to environmental requirements. Subsequently, all the necessary documentation was submitted to the relevant authorities for approval. The drilling activities are expected to resume in April 2009.
During 2008, the mineral resources increased by 33.4 million ounces to 241.0 million. The project enabled company to add 12.9oz of gold to its resource base by the end of 2008.
Future output is estimated at 700,000oz of gold.
You can read completely at http://www.mining-technology.com
Wednesday, June 3, 2009
Monday, May 25, 2009
Kalgold Gold Mine, South Africa
Kalgold mine is an open pit operation owned by South Africa-based Harmony Gold Mining Company Limited. Located 60km south of the town of Mafikeng in the North West Province of South Africa, the mine includes a Carbon in Leach (CIL) plant.
Harmony acquired Kalgold in July 1999, and in November 2003 the group entered into an agreement to sell the mine to Afrikander Lease Limited. However, the contractual obligations were not met and subsequently the agreement was cancelled in March 2004.
Production disruptions at Kalgold
Water shortages followed by heavy rainfall and electric disruptions had a negative effect on production at Kalgold in 2007 and 2008, leading to a loss of production, which was compounded by numerous instances of plant breakdowns.
The disruptions caused 3% decline in the volumes milled at Kalgold in 2008. However, a significant improvement in the gold grade to 1.89 gram per tonne during the year helped Harmony to more than double its gold production from the mine.
The disruptions caused 3% decline in the volumes milled at Kalgold in 2008. However, a significant improvement in the gold grade to 1.89 gram per tonne during the year helped Harmony to more than double its gold production from the mine.
Geological information
Operations at the Kalgold mine are located within the Kraaipan Greenstone Belt near Mafikeng town.
The belt is a part of the larger Amalia-Kraaipan Greenstone terrain. It comprises linear belts of Archaean meta-sedimentary and meta-volcanic rocks trending northwards and separated by granitoid units.
Shallow dipping quartz veins in the form of swarms or clusters within the steeply dipping magnetite-chert banded iron formation are found in the mineralisation.
The largest orebody encountered in the region is the D Zone, which has been mined extensively along a strike length of 1,300m within a single open pit operation. Mineralisation was also found in the A Zone; the Mielie Field, adjacent to the D Zone; A Zone West (along strike to the north of the D Zone); and the Watertank and Windmill areas to the north of the A Zone.
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The belt is a part of the larger Amalia-Kraaipan Greenstone terrain. It comprises linear belts of Archaean meta-sedimentary and meta-volcanic rocks trending northwards and separated by granitoid units.
Shallow dipping quartz veins in the form of swarms or clusters within the steeply dipping magnetite-chert banded iron formation are found in the mineralisation.
The largest orebody encountered in the region is the D Zone, which has been mined extensively along a strike length of 1,300m within a single open pit operation. Mineralisation was also found in the A Zone; the Mielie Field, adjacent to the D Zone; A Zone West (along strike to the north of the D Zone); and the Watertank and Windmill areas to the north of the A Zone.
You Can Read Completely at "www.mining-technology.com"
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Monday, January 19, 2009
Omagh Gold Project, United Kingdom
The Omagh gold project, situated in Crown Estate prospecting licence OM 1/03, covers an area of about 189km2, straddling the counties of Tyrone and Fermanagh in western Northern Ireland.
Omagh Minerals Ltd (OML), a wholly owned subsidiary of Canadian company Galantas Gold Corp, owns the freehold to the site as well as the prospecting and mining rights, planning consent and infrastructure.
Following the discovery and exploration of vein gold at Curraghinalt in the Sperrin Mountains by Ennex International in the mid-1980s, Riofinex North Ltd began exploration of the geological inlier known as Lack, named after a local village. Riofinex discovered the gold-bearing Kearney vein structure – the current focus of production – and the surrounding swarm of gold veins during the course of an exploration and resource delineation programme.
In 1990, the project was transferred to OML, which was acquired in 1997 by Ontario-based European Gold Resources. In 2004, the company was renamed Galantas – Gaelic for ‘elegant thing’.
The $20m project has been funded through a series of stock issues. The payback period is estimated at 2.7 years from July 2008.
Omagh Minerals Ltd (OML), a wholly owned subsidiary of Canadian company Galantas Gold Corp, owns the freehold to the site as well as the prospecting and mining rights, planning consent and infrastructure.
Following the discovery and exploration of vein gold at Curraghinalt in the Sperrin Mountains by Ennex International in the mid-1980s, Riofinex North Ltd began exploration of the geological inlier known as Lack, named after a local village. Riofinex discovered the gold-bearing Kearney vein structure – the current focus of production – and the surrounding swarm of gold veins during the course of an exploration and resource delineation programme.
In 1990, the project was transferred to OML, which was acquired in 1997 by Ontario-based European Gold Resources. In 2004, the company was renamed Galantas – Gaelic for ‘elegant thing’.
The $20m project has been funded through a series of stock issues. The payback period is estimated at 2.7 years from July 2008.
Geology
The licence includes a 72km2, partly fault-bounded, Lack inlier of upper Proterozoic age and upper Dalradian metamorphic rocks, surrounded by lower Palaeozoic rocks. The Dalradian of the eastern half of the Lack inlier, where most of the exploration work has been done, consists mainly of a series of quartz-feldspar-muscovite-chlorite schists of varying composition.
Mineralisation within the structures consists of quartz veins up to a metre wide with disseminated to auriferous sulphides, predominantly pyrite and galena, with accessory arsenopyrite and chalcopyrite.
Resources
The mine consists of several veins of varying ore grades. May 2008 estimates put total measured and indicated resources at 104,000oz Au and inferred resources at 295,800oz Au. The resources are independently reported to CIM code and Canadian National Instrument 42-101 standard. Extraction of only two of the veins, of which Kearney is the largest, is expected to give a mine life of 4.6 years.
Production
The Kearney vein is being mined by open-pit methods. The rock is sufficiently naturally fractured that blasting is not required.
There are two types of overburden within the pit: peat and glacial till. Both are being stockpiled for use in later restoration. Below the till lies bedrock, both barren country material and mineralised gold resource. The ore is being mined using a narrow excavator bucket then taken to a nearby processing plant by dump truck.
Processing
The processing plant uses conventional crushing, grinding and flotation to produce a lead sulphide concentrate. The ore is crushed in three stages (two-stage for the smaller pieces) and ground with water in a ball mill to fine sand, about half of which is less than 75 microns. Some of the ground material is treated by gravity methods but most of it is mixed with water, foaming and flotation agents, then passed to froth flotation tanks. The foam is then taken from the top of the cell, cleaned and dewatered and the resultant concentrate packed for shipment and sale.
First concentrate was shipped in February 2007. Concentrate enhancement experimentation is taking place. Froth washing has so far proven more effective than use of a regrind circuit.
During 2007 Galantas processed ore containing 6.24g/t gold and achieved a recovery of 89%. This improved during the year such that, after May 2007, the average recovery was 90% and the average after November 2007 was 92%.
Recovery for January and February 2008, at 83g/t, was similar to the 2007 average but the average for March and April 2008 rose to 106g/t.
The concentrate is sold via an offtake agreement with Xstrata subsidiary Falconbridge, of Canada, while part of the recovered gold is designed and sold by Galantas Irish Gold through retail channels such as Galantas-branded 18ct gold jewellery.
Power is provided by a 1,000kVA genset, a 400kWA genset and an 80kVA genset, although not all are in use at any one time. Galantas anticipates that mains electricity will be provided in due course.
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Tuesday, December 30, 2008
Olympic Dam Copper-Uranium Mine, Adelaide, Australia
The Olympic Dam copper-uranium mine and plant is situated in South Australia, 580km north-west of Adelaide. Opened in 1988, Olympic Dam is wholly owned and operated by WMC Resources, which discovered the deposit in 1975. A A$1,940m expansion programme was completed in 1999, raising its capacity to 200,000t/y of copper and 4,300t/y of uranium, plus gold and silver. In mid-2005, BHP Billiton gained control of WMC Resources in an A$9.2bn takeover.
In 2007 BHP Billiton announced that it would undertake a A$6bn–A$7bn expansion of the Olympic Dam mine. The company says that annual ore production will increase up to 70 million tonnes, a seven-fold increase if the expansion proceeds. Copper production will increase from approximately 180, 000t a year to approximately 730,000t.
This would include 500,000oz of gold, 500,000t of copper and 15,000t of yellowcake. Existing average gold production is 80,000oz pa. The additional proven reserves of uranium now make Olympic Dam one of the most promising uranium mines in the world.
Intierra's Minmet data base puts current Olympic Dam proven-probable reserves at 756 million tonnes grading 1.5% copper, 0.5kg/t U308, 0.5 g/t gold and 3.1g/t silver. The measured to inferred resources were 3.214 billion tonnes at 1.025% copper, 0.337kg/t U308, 0.442g/t gold and 2.144g/t silver. On these figures, without improved grades or increased tonnage, Olympic Dam has proven reserves of a contained 12.153Moz gold and contained resources of 45.62Moz.
The results of the study ended much speculation within the mining and investment communities, which were especially abuzz about the potential upgrade of gold reserves.
Once fully complete, the expansion would make Olympic Dam the biggest mine in the world. Concerns have naturally been voiced about how the necessary infrastructure will be funded and deployed. Finding skilled labour will be another challenge.
In 2007 BHP Billiton announced that it would undertake a A$6bn–A$7bn expansion of the Olympic Dam mine. The company says that annual ore production will increase up to 70 million tonnes, a seven-fold increase if the expansion proceeds. Copper production will increase from approximately 180, 000t a year to approximately 730,000t.
This would include 500,000oz of gold, 500,000t of copper and 15,000t of yellowcake. Existing average gold production is 80,000oz pa. The additional proven reserves of uranium now make Olympic Dam one of the most promising uranium mines in the world.
Intierra's Minmet data base puts current Olympic Dam proven-probable reserves at 756 million tonnes grading 1.5% copper, 0.5kg/t U308, 0.5 g/t gold and 3.1g/t silver. The measured to inferred resources were 3.214 billion tonnes at 1.025% copper, 0.337kg/t U308, 0.442g/t gold and 2.144g/t silver. On these figures, without improved grades or increased tonnage, Olympic Dam has proven reserves of a contained 12.153Moz gold and contained resources of 45.62Moz.
The results of the study ended much speculation within the mining and investment communities, which were especially abuzz about the potential upgrade of gold reserves.
Once fully complete, the expansion would make Olympic Dam the biggest mine in the world. Concerns have naturally been voiced about how the necessary infrastructure will be funded and deployed. Finding skilled labour will be another challenge.
GEOLOGY AND RESERVES
The deposit occurs in the basement rocks of the Stuart Shelf geological province in the north of South Australia, west of Lake Torrens. Mineralisation consists of medium-grained chalcopyrite, bornite and chalcocite, fine-grained disseminated pitchblende, gold, silver and rare earth minerals that occur in a magnetic hydrothermal breccia complex beneath 350m of overburden. The ore occurs in distinct zones that determine the mine access and layout.
As of September 2008, the total ore reserves at Olympic Dam stood at 473Mt, up from 399Mt in 2007, grading 1.86% copper and 0.6kg/t U3O8..
MINING
The current scope and logistical demands of the mine will be increased by a few orders of magnitude once the expansion gets into full swing. The mine will gradually be transformed from an underground operation to open pit.
Three vertical shafts and a decline access the orebody, which is worked using a variation of sublevel open stoping. Each stope may contain 300,000t of ore. Drill drives are driven on the stope centre line and blastholes drilled in vertical rings. These are charged with ANFO and detonated with shock tube detonators. The drilling fleet comprises Atlas Copco and Tamrock production rigs, with development being carried out using two Tamrock (now Sandvik) jumbos. Atlas Copco has supplied two modified Simba H4356S production drilling rigs.
Stopes are backfilled with cemented aggregate of crushed 'mullock' (waste rock), deslimed mill tailings, cement and pulverised fuel ash (PFA). Automation has done much to reduce production costs at Olympic Dam. Innovations include the automated underground haulage system and the 'smart' loader, a robotics-driven, decision-making underground ore carrier.
ORE PROCESSING
Processing facilities consist of a copper concentrator, hydrometallurgical plant, copper smelter, sulphuric acid plant, copper and gold/silver refineries. Recent expansions included a Svedala autogenous mill, additions to the flotation sections, two counter-current decantation thickeners, an electric slag-cleaning furnace, a new anode furnace gas-cleaning plant and additional electro-refining cells.
Copper is recovered primarily by copper sulphide flotation from slurry before the copper concentrate is smelted and electro-refined to high-purity copper.
Wastes generated during electro-refining are treated to recover gold and silver. After treatment by flotation, the finely-crushed ore is leached with sulphuric acid to dissolve uranium and any remaining copper. The leach liquor is processed in the solvent extraction plant to separate the residual copper and uranium streams. Copper is recovered by electrowinning and uranium converted to yellowcake and calcined uranium oxide.
Installation of two pulsed columns has increased uranium recovery from solution from 90% to about 97%. These columns use an air pulse to mix the acidic and organic solutions, providing better contact for the chemical reaction involved in transferring the uranium from one to the other.
Copper cathode sheets are transported by truck within Australia and to Port Adelaide for export. All uranium oxide produced at Olympic Dam is exported. The gold plant became fully operational in 2000. A fire in 2002 at the solvent extraction / electrowinning plant cost over A$300m to repair, while WMC also spent A$127m on renovating the copper smelter during 2003.
EXPANSION
At the end of October 2008, BHP Billiton announced that it expects to complete the first of the mine's five-stage expansion by 2013, boosting annual production capacity to 200,000t of copper, 4,500t of uranium and 120,000oz of gold. Up to the end of the business year on 30 June 2008, Olympic Dam produced 169,000t of copper cathode, 4,144t of uranium and 80,517oz of gold.
The expansion will be followed by a staged development of an open pit, with an eventual target output of 730,000t of copper and 19,000t of uranium. The company also said it is looking at shipping copper concentrate directly to smelters in China, which will cut the cost of producing cathodes at the mine.
ENVIRONMENT
Olympic Dam maintains storage facilities for all waste products. The plant has been designed so that any spillage of ore, concentrate or process slurries can readily be returned to the process circuit. The plant also includes comprehensive air pollution control equipment and both air emissions and noise are monitored. Extensive radiation monitoring of personnel and the environment is ongoing.
The Australian and South Australian Governments jointly determined that the proposed Olympic Dam expansion must be formally assessed through an Environmental Impact Statement (EIS).
Tuesday, December 23, 2008
Sunrise Dam, Australia
The Sunrise Dam gold mine lies on the eastern shore of Lake Carey in the northern goldfields of Western Australia, some 770km north-east of Perth, 220km north/north-east of Kalgoorlie and 55km south of Laverton. It is 100% owned by AngloGold Ashanti.
Formerly just an open cut mine, the operation comprises of both a large open pit and an underground mine. Each commenced operations in 1997 and 2003 respectively.
The mine achieved record production of 600,000 oz for 2007, largely due to the GQ zone in the open pit. Just under 80,000 oz was sourced from the underground mine.
The conversion of the mine’s diesel power station to liquefied natural gas (LNG) went according to plan in 2007 and the new LNG facility will start operating in the second quarter of 2008. AngloGold says that this will lead to drastically reduced energy costs as well as reduced greenhouse emissions.
Capital expenditure for the year amounted to A$35m (US $30m), and was spent mostly on the underground operation. Major items of expenditure included capitalised underground development in the Cosmo lode and the Sunrise Shear Zone decline, as well as costs relating to the north wall cutback and the expansion of the village.
Some 360 people are employed at the mine, 255 of whom are contractors.
Geology and reserves
Gold ore at Sunrise Dam is structurally and lithologically controlled within gently dipping high-strain shear zones (for example, Sunrise Shear) and steeply dipping brittle-ductile low-strain shear zones (for example, Western Shear). Host rocks include andesitic volcanic rocks, volcanogenic sediments and magnetic shales.
Total ore reserves as of the end of 2007 were 552,000 oz (underground), 1.1m oz (open pit). Total mineral resources were 3.078 m oz Au.
Mining and processing
The mine comprises a large open pit, which is now in its 11th year of operation, and an underground mine, which began production in 2003. All the mining is carried out by contractors and ore is treated in a conventional gravity and carbon-in-leach (CIL) processing plant which is owner-managed.
Production and costs
Production for 2007 rose by an expected 29% to hit a record 600,000oz, compared to 465,000oz for 2006.
The GQ zone in the open pit provided the anticipated large volumes of high-grade ore, which accounted for the increase in annual gold production. Some 80,000oz of gold came from the underground mine. Progress was made in developing access to the Cosmo, Dolly and Watu lodes, and 2,000m of underground capital development and 6,100m of operational development were completed. A total of 67,400m of diamond drilling was also completed.
Processing plant throughput in 2007 was 3.8Mt, slightly lower than the record throughput of 3.9Mt in 2006. Total cash costs fell by 8% to A$364/oz (up by 3% in US dollar terms to $306/oz).
Despite rising costs, the greater volume of ore mined, and the high value of the Australian dollar, the increase in production, due primarily to the higher grade of ore mined, resulted in the decrease in cash costs, year-on-year.
Wednesday, December 17, 2008
Munali Nickel Project, Zambia
The Munali project sits about 60km south of Lusaka in southern Zambia. It is wholly owned by Australian company Albidon Ltd, and currently consists of two deposits – Enterprise, also known as Munali Phase 1, and Voyager. Although it is billed as a nickel project, Munali also contains commercial quantities of copper, cobalt and platinum group metals (PGMs).
Development began in September 2006 following a positive feasibility study and gaining the necessary government permits and approvals. Production of ore for the ten-year project started in March 2008, with first concentrate being processed for stockpiling in late June 2008.
The project is said to be one of very few new nickel sulphide developments planned worldwide in the next few years, and is expected to have a final direct cash operating cost of about US$3 per pound of nickel in concentrate.
Munali is costing $125m in capital and about $25m in working capital and mine development, and has been funded by a mix of debt financing and equity.
Up to $80m of senior debt has been provided by Barclays Capital and the European Investment Bank as joint lead arrangers for the project; the Jinchuan Group, of China, has provided an extra $20m in subordinated debt.
The equity funding consists of $40m raised from Albidon shareholders, $15m from the Jinchuan Group and $10m from ZCCM Investment Holdings plc. The Jinchuan Group has a life-of-mine offtake agreement with Albidon for Munali, and its share of the funding is part of the agreement.
Development began in September 2006 following a positive feasibility study and gaining the necessary government permits and approvals. Production of ore for the ten-year project started in March 2008, with first concentrate being processed for stockpiling in late June 2008.
The project is said to be one of very few new nickel sulphide developments planned worldwide in the next few years, and is expected to have a final direct cash operating cost of about US$3 per pound of nickel in concentrate.
Munali is costing $125m in capital and about $25m in working capital and mine development, and has been funded by a mix of debt financing and equity.
Up to $80m of senior debt has been provided by Barclays Capital and the European Investment Bank as joint lead arrangers for the project; the Jinchuan Group, of China, has provided an extra $20m in subordinated debt.
The equity funding consists of $40m raised from Albidon shareholders, $15m from the Jinchuan Group and $10m from ZCCM Investment Holdings plc. The Jinchuan Group has a life-of-mine offtake agreement with Albidon for Munali, and its share of the funding is part of the agreement.
Geology
The deposit is of the "gabbro-hosted" class of nickel sulphide deposits and, as such, the geology and style of mineralisation are broadly similar to that of other gabbro deposits such as Tati in Botswana and Sally Malay in Australia.
Albidon's geologists believe that the mineralisation is associated with mafic to ultramafic intrusions that have been emplaced along major regional faults, with the type example being the Munali Gabbro intruded along the Munali Fault.
Resources
The latest total indicated and inferred resources for the deposits, at a cut-off grade of 0.6% nickel, are 10.3Mt at 1.2% nickel, 0.2% copper, 0.07% cobalt, 0.6g/t palladium and 0.3g/t platinum. This amounts to a current metal inventory at Munali of 123,500t of Ni and 246,800oz of PGMs.
Production
Following an initial ramp-up period through 2008, annual production is scheduled to reach full capacity by early 2009, when it will consist of 10,000–10,500t of nickel, 1,650t of copper, more than 480t of cobalt and 18,000oz of PGM from the 1.2Mt/annum underground Enterprise mining operation.
The ore is processed through a conventional flotation concentrator that consists of a simple crushing and grinding circuit, rougher, scavenger and cleaner flotation cells, followed by concentrate and tailings thickeners. The end product is a nickel-copper-cobalt-PGM concentrate which is sold to Jinchuan Group for smelting. Albidon recorded its first revenue from the sale of Munali concentrate in October 2008.
The water supply for the project comes partly from an onsite borefield. Also, groundwater inflow into the mine is pumped to the surface storage system for use in the processing plant, and water used to pump tails to the tailing storage facility is returned back to the processing plant for reuse.
Albidon has agreed a ten-year power supply deal with Zambian utility Zesco, in which a 25km, 33kV overhead power line has been built from the hydroelectric substation in Kafue. The average running load for the plant and the mine is estimated at 5MVA.
The principal mining contractor was Byrnecut Mining International Ltd, of Australia.
Tuesday, December 9, 2008
Blue Ridge PGE Project, South Africa
Ridge Mining's Blue Ridge project is situated on the Blaauwbank farm, about 30km south-east of Groblersdal, on the eastern limb of the Bushveld Igneous Complex (BIC), South Africa.
Ridge Mining started exploration work on the project in 2001 and completed a feasibility study at the end of 2005. Mine development, estimated to cost $170m, began in January 2007.
The project is a 50:50 joint venture between Ridge Mining and BEE partner Imbani, which had invested more than $100m of equity by December 2008. In December 2007, project finance agreements were signed with a consortium of banks consisting of the Development Bank of Southern Africa, the Industrial Development Corporation of South Africa, Standard Bank and Investec Bank for R715m, giving full finance through to first production, which is set for the end of 2008.
The cash operating cost assumption for Blue Ridge is $660/oz to produce platinum, palladium, rhodium and gold, giving an expected payback period of five years.
Ridge Mining started exploration work on the project in 2001 and completed a feasibility study at the end of 2005. Mine development, estimated to cost $170m, began in January 2007.
The project is a 50:50 joint venture between Ridge Mining and BEE partner Imbani, which had invested more than $100m of equity by December 2008. In December 2007, project finance agreements were signed with a consortium of banks consisting of the Development Bank of Southern Africa, the Industrial Development Corporation of South Africa, Standard Bank and Investec Bank for R715m, giving full finance through to first production, which is set for the end of 2008.
The cash operating cost assumption for Blue Ridge is $660/oz to produce platinum, palladium, rhodium and gold, giving an expected payback period of five years.
Geology
The eastern limb of the BIC, like the rest of the complex, consists of distinct rock strata, including three PGE-bearing layers known as reefs, with one being the UG2 chromitite reef.
The PGEs in the UG2 chromitite occur primarily in discrete mineral phases, varying from sulphide assemblages (predominantly cooperite, braggite, malanite and laurite) to those consisting of a significant component of alloys (such as Pt-Fe alloy) or various telluride, bismuthinide, bismuthotelluride, arsenide and sulpharsenide phases.
Resources
Total Measured, Indicated and Inferred resources are put at 89.9Mt, which includes 38.7Mt of Indicated resources from the neighbouring Millennium area, acquired by Ridge in March 2008, giving a contained 4PGE figure of 9.2Moz at an average grade of 3.2g/t. Total Proved and Probable reserves are nearly 22Mt to give a contained 4PGE figure of nearly 2.3Moz at 3.3g/t.
Production
The mine development is based on two decline shafts; a 700m-long belt decline, which will be used for transporting ore, and an 850m-long truck decline. During 2008 work focused on opening up production levels and faces in readiness for mining to begin in earnest. The plan is to mine only the higher grade portion of the reef, using a method called "Efficient Cut".
Before the plant was commissioned, Ridge Mining stockpiled more than 200,000t of ore – about two months’ worth of throughput for the plant in full production – allowing enough ore to be processed through the concentrator plant while the underground workings continue the ramp-up to full capacity, which is planned for the middle of 2009.
Annually the mine is forecast to produce about 75,000oz of platinum, 35,000oz of palladium, 22,000oz of ruthenium, 13,000oz of rhodium, 2,500oz of iridium and 1,500oz of gold over its initial 18-year life.
Processing
The ore will be processed using crushing, milling and flotation, then milling and flotation again to produce a concentrate. The ore will be fed through a primary ball mill and into primary roughers and cleaners, from where some of the feed will go to a care thickener and the rest to a secondary ball mill and roughers and cleaners, then on to tails thickeners. The concentrator plant is next to the entrance to the main decline shaft, which has a conveyor belt to bring the ore to the surface. Processing testwork show recoveries into concentrate of 82%-86%.
Once the mine has achieved steady-state production, Ridge Mining plans to boost its performance by re-treating the tailings and processing ore from Millennium, which it acquired from Lonmin in March 2008 for an undisclosed amount. Millennium has raised the original resources at Blue Ridge by more than 70% and allows the company to mine at a higher rate because it gives a greater strike length. An offtake agreement has been signed with Impala Refining Services for all the production from the mine.
Water will come from a combination of boreholes and the nearby Loskop Dam.
For electrical power, Ridge Mining signed up with state utility Eskom before the moratorium on new supply contracts. The first power line, which will supply about 70% of the mine’s requirements of 17MVA at full production, was installed in November 2008, with the rest due in 2009. To cater for any shortfall in the interim and for any unforeseen outages, however, Ridge Mining has back-up diesel generators that can provide all the mine’s power, albeit at higher cost.
The process plant, which will be operated by Minopex, was built by Bateman Engineering; Murray & Roberts Cementation are responsible for the underground mine development.
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